SECTION
1
GENERAL
INTRODUCTION
1. EQUIPMENT AND MATERIAL FOR
PDI AND SERVICE
Following tools and fluids should be prepared for
the Pre-Delivery Inspection process and its
service.
TOOLS
- Tire
pressure gauge
- Tire inflator
- Rubber hammer
(for wheel cover/cap)
- Torque wrench (for wheel lug
nut torque)
- Wrenches 8 mm - 21 mm
- Small flat
blade
screwdriver
- Screwdriver(+)
- Pliers
- Cassette
tape (for cassette operation inspection)
- Headlight
aim tester
- Tachometer with tacho pulse
pick-up
- Shop towels
FLUIDS
- Brake/clutch
fluid
- Engine Oil
- Manual transmission
fluid
- Automatic transmission fluid
- Power
steering fluid
- Engine coolant
- Windshield
washer fluid
- Spray lubricant(s)
2. PRE-DELIVERY
INSPECTION
FORM
- Pre-delivery
inspection form as shown in next pages shall be prepared,
and the performances of inspection, checking, related
services and remedial actions should be described in the
check form.
- Prior to pre-delivery inspection, the
upper column appears at first page of PDI form should be
fully filled up as follows.
- – Vehicle model, vehicle
identification number and body color code is stamped on
the vehicle identification number(VIN) plate attached to
the top of the cross member, above the
radiator.
- – The engine number is
stamped on the cylinder block under the No. 4 exhaust
manifold of the engine.
- – Fill up the other blanks
in the column, for instance dealer stock number, repair
order number, owner's name, address, city, state,
delivered by dealer name, dealer code and date, is
necessary.
- Inspect the vehicle,
and record the inspection result on the PDI form as
following order in accordance with the detail items in the
PDI form.
- – Engine
compartment
- – Body – accessories
- – Under
vehicle
- – Road test
- –
Appearance
- Delivery report column shall be
checked and confirmed only after all the defects, that might
have been found during inspection, had been completely
corrected.
