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Kalos/Aveo, Nubira-Lacetti, Epica
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SECTION 5B2

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: T4)

G125B01
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FIVE-SPEED M/T(T4) - MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
1
. TRANSAXLE ASSEMBLY - REPLACE
5710100
2.6
2.6
INC : Replace clutch release bearing necessary
.
.
.
.
.
.
. TRANSAXLE ASSEMBLY - OVERHAUL
5710200
5.6
5.6
INC : Replace clutch release bearing necessary
.
.
.
.
.
.
. TRANSAXLE OIL - REPLACE
5610500
0.4
0.4
2
. HOUSING, T/M (LEFT SIDE) - REPLACE
5710400
3.9
3.9
3
. HOUSING, T/M (RIGHT SIDE) - REPLACE
5710500
4.3
4.3
4
. COVER, T/M RR SIDE - REPLACE
5710600
0.6
0.6
5
. PLATE, BEARING - REPLACE
5710700
3.4
3.4
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA

G125B02
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FIVE-SPEED M/T(T4) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
1
. GEAR, 5TH SPEED - REPLACE
5720100
3.3
3.3
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
2
. GEAR, 4TH SPEED - REPLACE
5720200
4.0
4.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
3
. GEAR, 3RD SPEED - REPLACE
5720300
4.0
4.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
4
. GEAR, 2ND SPEED - REPLACE
5720400
4.0
4.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
5
. GEAR, 1ST SPEED - REPLACE
5720500
4.1
4.1
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
6
. SHAFT, TRANSAXLE COUNTER - REPLACE
5720600
4.2
4.2
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
7
. SYNCHRONIZERS (5TH) - REPLACE
5720700
3.0
3.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
8
. SYNCHRONIZERS (3RD-4TH) - REPLACE
5720800
4.1
4.1
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
9
. SYNCHRONIZERS (1ST-2ND) - REPLACE
5720900
4.1
4.1
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
10
. GEAR, SLIDING - REPLACE
5721000
4.1
4.1
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA

G125B02
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FIVE-SPEED M/T(T4) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
11
. SLEEVE, SHIFT - REPLACE
5721100
4.1
4.1
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
12
. SLEEVE, 5TH SPEED SHIFT - REPLACE
5721200
3.0
3.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
13
. INPUT SHAFT, TRANSAXLE - REPLACE
5721300
4.2
4.2
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
14
. INPUT SHAFT ASS'Y, TRANSAXLE - REPLACE
5721400
3.9
3.9
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
15
. GEAR, REVERSE IDLE - REPLACE
5721500
3.8
3.8
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
16
. COUNTER SHAFT ASS'Y, TRANSAXLE - REPLACE
5721600
3.9
3.9
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
17
. BEARING, INPUT SHAFT - REPLACE
5721700
3.9
3.9
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
18
. SEAL, INPUT SHAFT OIL - REPLACE
5721800
3.9
3.9
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
19
. GEAR, 5TH SPEED (INPUT) - REPLACE
5721900
3.0
3.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA

G125B02
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FIVE-SPEED M/T(T4) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S
J
N
L1
L2
20
. 4TH GEAR AND/OR BEARING, INPUT - REPLACE
5722000
4.0
4.0
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
21
. 3TH GEAR AND/OR BEARING, INPUT - REPLACE
5722100
4.1
4.1
INC : Shim selection time
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA

G165B03A
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FIVE-SPEED M/T(T4) - GEAR SHIFT COVER & FORK (566)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
4
. FORK AND/OR SHAFT, SHIFT (1ND-2ND) - REPLACE
5730400
3.9
3.9
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
5
. FORK AND/OR SHAFT, SHIFT (3RD-4TH) - REPLACE
5730500
3.9
3.9
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
6
. FORK AND/OR SHAFT, SHIFT (REVERSE) - REPLACE
5730600
3.8
3.8
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
2
. BOLT, INTERLOCK - REPLACE
5730800
0.3
0.3
7
. SHAFT, SHIFT FORK (5TH) - REPLACE
5730700
4.0
4.0
1
. SHAFT AM/OR LEVER, GEAR SHAFT - REPLACE
5730100
3.9
3.9
3
. LEVER ASS'Y, SELECT OR SHIFT - REPLACE
5730300
3.9
3.9
8
. LEVER, REVERSE GEAR - REPLACE
5730800
3.8
3.8
9
. BRACKET ASM, CABLE - REPLACE
5730900
0.5
0.5
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA

P145B04
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FIVE-SPEED M/T(T4) - DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
1
. DIFFERENTIAL ASSEMBLY - REPLACE
5740100
3.9
3.9
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
2
. SIDE BEARINGS - REPLACE
5740200
4.0
4.0
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
3
. RING GEAR - REPLACE
5740300
4.0
4.0
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
4
. PINIONS AND SIDE GEARS - REPLACE
5740400
4.1
4.1
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
5
. SPEEDOMETER GEAR - REPLACE
5740500
4.0
4.0
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
6
. DIFFERENTIAL HOUSING - REPLACE
5740600
4.3
4.3
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
7
. SEALS, AXLE (TRANSAXLE) - REPLACE
.
.
.
.
.
.
Right
5671300
1.1
1.1
Left
5671400
1.1
1.1
Both
5671500
1.8
1.8
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA

G165B04
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FIVE-SPEED M/T(T4) - SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
1
. KNOB, GEARSHIFT LEVER - REPLACE
5750100
0.3
0.3
2
. CONTROL ASSEMBLY, FLOOR MOUNTED GEARSHIFT - REPLACE
5750200
0.5
0.5
3
. BOOT, GEARSHIFT - REPLACE
5750300
0.3
0.3
4
. CABLE, GEAR SELECT & SHIFT - REPLACE
5750400
1.0
1.0
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L : EVANDA / EPICA


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