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SECTION 0B

GENERAL INFORMATION

SPECIFICATIONS

Technical Data

Performance - Manual Transaxle

Application
1.2L SOHC
1.4L DOHC
Maximum Speed
157 km/h (97.6 mph)
176 km/h (109.4 mph)
Minimum Turning Radius
5.03 m (16.5 ft)
5.03 m (16.5 ft)

Performance - Automatic Transaxle

Application
1.2L SOHC
1.4L DOHC
Maximum Speed
153 km/h (95.1 mph)
170 km/h (105.6 mph)
Minimum Turning Radius
5.03 m (16.5 ft)
5.03 m (16.5 ft)

Engine

Application
1.2L SOHC
1.4L DOHC
Engine Type
In-line 4 Cylinder
In-line 4 Cylinder
Bore
68.5 mm (2.70 in.)
77.9 mm (3.06 in.)
Stroke
78.0 mm (3.07 in.)
73.4 mm (2.89 in.)
Total Displacement
1150 cc (70.2 in.³)
1399 cc (85.4 in.³)
Compression Ratio
9.3 : 1
9.5 : 1
Maximum Power
53 kw (71.1 hp) (at 5,400 rpm)
69 kw (92.5 hp) (at 6,200 rpm)
Maximum Torque
104 N•m (76.7 lb-ft) (at 4,400 rpm)
130 N•m (95.9 lb-ft) (at 3,400 rpm)

Ignition System

Application
1.2L SOHC
1.4L DOHC
Ignition Type
Direct Ignition System
Ignition Timing (BTDC)
Ignition Sequence
1-3-4-2
Spark Plug Gap
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)
Spark Plug Maker
Woojin NGK
Woojin NGK
Spark Plug Type
BPR5EY-11
BKR6E-11

Clutch

Application
1.2L SOHC
1.4L DOHC
Type
Single Plate - Dry Disc
Single Plate - Dry Disc
Outside Diameter
184 mm (7.2 in.)
215 mm (8.5 in.)
Inside Diameter
127.5 mm (5.0 in.)
145 mm (5.7 in.)
Thickness
8.4 mm (0.331 in.)
8.4 mm (0.331 in.)
Fluid
Common Use: Brake Fluid
Common Use: Brake Fluid

Manual Transaxle

Application
1.2L SOHC
1.4L DOHC
Maker
DWMC
DWMC
Type or Model
Y4M
D-16
Gear Ratio :
.
.
1st
2nd
3rd
4th
5th
Reverse
3.416 : 1
1.950 : 1
1.280 : 1
0.971 : 1
0.757 : 1
3.272 : 1
3.545 : 1
1.952 : 1
1.276 : 1
0.971 : 1
0.763 : 1
3.333 : 1
Final Drive Ratio
4.105 : 1
3.944 : 1
Oil Capacity
2.1L (2.2 qt)
1.8L (2 qt)

Automatic Transaxle

Application
1.2L SOHC
1.4L DOHC
Maker
-
AISIN
Type or Model
-
81-40LE
Gear Ratio :
.
.
1st
2nd
3rd
4th
Reverse
-
-
-
-
-
2.875 : 1
1.568 : 1
1.000 : 1
0.697 : 1
2.300 : 1
Final Drive Ratio
-
4.052
Oil Capacity
-
5.6 ± 0.2L (5.9 ± 0.2 qt)

Brake

Application
1.2L SOHC
1.4L DOHC
Booster Size
241.3 mm (9.5 in.)
241.3 mm (9.5 in.)
Master Cylinder Diameter
22.22 mm (0.875 in.)
22.22 mm (0.875 in.)
Booster Ratio
5 : 1
5 : 1
Front Brake :
.
.
Disc Type
Disc Size
Ventilated
236 mm (9.29 in.)
Ventilated
236 mm (9.29 in.)
Rear Brake :
.
.
Drum Inside Diameter
Wheel Cylinder Diameter
200 mm (7.9 in.)
19.05 mm (0.750 in.)
200 mm (7.9 in.)
19.05 mm (0.750 in.)
Fluid Capacity
0.5L (0.5 qt)
0.5L (0.5 qt)

Tire and Wheel

Application
1.2 L SOHC / 1.4L DOHC
Tire Size
155/80R13
185/60R14
185/55R15
Standard Wheel Size
5.0Jx13 (Steel)
5.5Jx14 (steel)
-
Optional Wheel Size
5.5Jx14 (steel)
5.5Jx14 (Aluminum)
6.0Jx15 (steel)
6.0Jx15 (Aluminum)
Temporary Spare Tire Size
T105/70D14
T105/70D14
T105/70D14
Inflation Pressure
.
155/80R13, 185/60R14, 185/55R15
210 kPa (30 psi)
T105/70D14
420 kPa (60 psi)

Steering System

Application
1.2L SOHC
1.4L DOHC
Gear Type
Rack and Pinion
Rack and Pinion
Overall Gear Ratio
.
.
Manual Steering
Power Steering
26.4 : 1
16 : 1
26.4 : 1
16 : 1
Wheel Diameter
.
.
W/ Air Bag
W/O Air Bag
380 mm (15.0 in.)
-
380 mm (15.0 in.)
370 mm (14.6 in.)
Wheel Alignment : (Based on 2 occupants)
Front :
.
.
Toe-In
Caster
Camber
2' ± 10'
2°30' ± 45'
-24' ± 45'
2' ± 10'
2°30' ± 45'
-24' ± 45'
Rear :
Toe-In
Camber
15' ± 20'
-1°30' ± 30'
15' ± 20'
-1°30' ± 30'
Oil Capacity
1.1L (1.2 qt)

Suspension

Application
1.2L SOHC
1.4L DOHC
Front Type
Macpherson Strut
Macpherson Strut
Rear Type
Torsion Beam Axle
Torsion Beam Axle

Fuel System

Application
1.2L SOHC
1.4L DOHC
Fuel Delivery
MPI
MPI
Fuel Pump Type
Electric Motor Pump
Electric Motor Pump
Fuel Filter Type
Cartridge
Cartridge
Fuel Capacity
45L (11.9 gal)
45L (11.9 gal)

Lubricating System

Application
1.2L SOHC
1.4L DOHC
Lubricating Type
Forced Feed
Forced Feed
Oil Pump Type
Rotary (Trochoid)
Rotary (Trochoid)
Oil Filter Type
Cartridge (Full Flow)
Cartridge (Full Flow)
Oil Pan Capacity
.
.
Including Oil Filter
3.2L (3.4 qt)
3.75L (3.96 qt)

Cooling System

Application
1.2L SOHC
1.4L DOHC
Cooling Type
Forced Water
Circulation
Forced Water
Circulation
Radiator Type
Cross-flow
Cross-flow
Water Pump Type
Centrifugal
Centrifugal
Thermostat Type
Pellet Type
Pellet Type
Coolant Capacity :
4.2L (4.4 qt)
6.0L (6.3 qt)

Electric System

Application
1.2L SOHC
1.4L DOHC
Battery
12V-45 AH
430 Cold Cranking Amps
12V-55 AH
550 Cold Cranking Amps
Generator
12V-80A
12V-85A
Starter
0.8 KW
1.2 KW

Vehicle Dimensions and Weights

Vehicle Dimensions

Application
1.2L SOHC
1.4L DOHC
Overall Length :
.
.
.
Notchback
4,310 mm (169.7 in.)
4,310 mm (169.7 in.)
Overhang :
Front :
.
.
Notchback
833 mm (32.8 in.)
833 mm (32.8 in.)
Rear :
Notchback
997 mm (39.3 in.)
997 mm (39.3 in.)
Overall Width
1,710 mm (69.3 in.)
1,710 mm (69.3 in.)
Overall Height
1,505 mm (59.3 in.)
1,505 mm (59.3 in.)
Minimum Ground Clearance
155 mm (6.1 in.)
155 mm (6.1 in.)
Wheel Base
2,480 mm (97.6 in.)
2,480 mm (97.6 in.)
Tread :
.
.
Front
Rear
1,450 mm (57.1 in.)
1,430 mm (56.3 in.)
1,450 mm (57.1 in.)
1,430 mm (56.3 in.)

Vehicle Weights – Notchback

Application
1.2L SOHC
1.4L DOHC
Manual :
Curb Weight :
.
.
Standard
Optional
997 kg (2,198.0 lb)
1,047 kg (2,308.2 lb)
1,060 kg (2,336.9 lb)
1,110 kg (2,447.1 lb)
Gross Vehicle Weight
1,490 kg (3,284.9 lb)
1,540 kg (3,395.1 lb)
Automatic :
Curb Weight :
.
.
Standard
Optional
-
-
1,052 kg (2,319.3 lb)
1,115 kg (2,458.2 lb)
Gross Vehicle Weight
-
1,545 kg (3,406.1 lb)
Passenger Capacity
5
5

Standard Bolt Specifications

Bolt*
4T - Low Carbon Steel
7T - High Carbon Steel
7T - Alloy Steel
M6 X 1.0
4.1-8.1 N•m (36-72 lb-in)
5.4-9.5 N•m (48-84 lb-in)
-
M8 X 1.25
8.1-17.6 N•m (72-156 lb-in)
12.2-23.0 N•m (108-204 lb-in)
16-30 N•m (12-22 lb-ft)
M10 X 1.25
20-34 N•m (15-25 lb-ft)
27-46 N•m (20-34 lb-ft)
37-62 N•m (27-46 lb-ft)
M10 X 1.5
19-34 N•m (14-25 lb-ft)
27-45 N•m (20-33 lb-ft)
37-60 N•m (27-44 lb-ft)
M12 X 1.25
49-73 N•m (36-54 lb-ft)
61-91 N•m (45-67 lb-ft)
76-114 N•m (56-84 lb-ft)
M12 X 1.75
45-69 N•m (33-51 lb-ft)
57-84 N•m (42-62 lb-ft)
72-107 N•m (53-79 lb-ft)
M14 X 1.5
76-115 N•m (56-85 lb-ft)
94-140 N•m (69-103 lb-ft)
114-171 N•m (84-126 lb-ft)
M14 X 2.0
72-107 N•m (53-79 lb-ft)
88-132 N•m (65-97 lb-ft)
107-160 N•m (79-118 lb-ft)
M16 X 1.5
104-157 N•m (77-116 lb-ft)
136-203 N•m (100-150 lb-ft)
160-240 N•m (118-177 lb-ft)
M16 X 2.0
100-149 N•m (74-110 lb-ft)
129-194 N•m (95-143 lb-ft)
153-229 N•m (113-169 lb-ft)
M18 X 1.5
151-225 N•m (111-166 lb-ft)
195-293 N•m (144-216 lb-ft)
229-346 N•m (169-255 lb-ft)
M20 X 1.5
206-311 N•m (152-229 lb-ft)
270-405 N•m (199-299 lb-ft)
317-476 N•m (234-351 lb-ft)
M22 X 1.5
251-414 N•m (185-305 lb-ft)
363-544 N•m (268-401 lb-ft)
424-636 N•m (313-469 lb-ft)
M24 X 2.0
359-540 N•m (265-398 lb-ft)
431-710 N•m (318-524 lb-ft)
555-831 N•m (409-613 lb-ft)
* Diameter X pitch in millimeters

T3B10B01
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MAINTENANCE AND REPAIR

MAINTENANCE AND LUBRICATION

Normal Vehicle Use

The maintenance instructions contained in the maintenance schedule are based on the assumption that the vehicle will be used for the following reasons:

Explanation of Scheduled Maintenance Services

The services listed in the maintenance schedule are furtherexplained below. When the following maintenanceservices are performed, make sure all the parts are replacedand all the necessary repairs are done beforedriving the vehicle. Always use the proper fluid and lubricants.

Drive Belt Inspection

When a separate belt drives the power steering pump, the air conditioning compressor and the generator, inspect it for cracks, fraying, wear and proper tension. Adjust or replace the belt as needed.

Engine Oil and Oil Filter Change

API Classifications of Engine Oil

The International Lubricant Standardization and ApprovalCommittee (ILSAC) and American Petroleum Instituteclassifies engine oils according to their performancequality. Always use oil rated API-SL (ILSAC GF-IV) orbetter.

Engine Oil Viscosity

Engine oil viscosity (thickness) has an effect on fueleconomy and cold weather operation. Lower viscosityengine oils can provide better fuel economy and coldweather performance; however, higher temperatureweather conditions require higher viscosity engine oils for satisfactory lubrication. Using oils of any viscosityother than those viscosities recommended could resultin engine damage.

Cooling System Service

Drain, flush and refill the system with new coolant. Referto "Recommended Fluids And Lubricants" in this section.

Fuel Micro-Filter Replacement

Replace the engine fuel filter every 45,000 km (30,000miles).

Air Cleaner Element Replacement

Replace the air cleaner element every 45,000 km(30,000 miles).
Replace the air cleaner more often under dusty conditions.

Throttle Body Mounting Bolt Torque

Check the torque of the mounting bolts.
Tighten the throttle body mounting bolts to 15 N•m(11 lb-ft) if necessary.

Spark Plug Replacement

Replace spark plugs with the same type.

Spark Plug Wire Replacement

Clean wires and inspect them for burns, cracks or otherdamage. Check the wire boot fit at the DIS module andat the spark plugs. Replace the wires as needed.

Brake System Service

Check the disc brake pads and the drum brake linings every 15,000 km (10,000 miles) or 12 months. Check the padand the lining thickness carefully. If the pads or the liningsare not expected to last to the next scheduledmaintenanceservice, replace the pads or the linings. Checkthe breather hole in the brake fluid reservoir cap to besure it is free from dirt and the passage is open.

Transaxle Service

The manual transaxle fluid does not require changing.For automatic transaxles, refer to "Scheduled MaintenanceCharts"in this section.

Tire and Wheel Inspection and Rotation

Check the tires for abnormal wear or damage. To equalizewear and obtain maximum tire life, rotate the tires. Ifirregular or premature wear exists, check the wheelalignment and check for damaged wheels. While thetires and wheels are removed, inspect the brakes. Referto "Each Time The Oil Is Changed"in this section.

Tire Rotation


T5B10B02
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Scheduled Maintenance Charts

Engine

Maintenance Item
Maintenance Interval
.
Kilometers or time in months, whichever comes first
x 1,000 km
15
30
45
60
75
90
105
120
x 1,000 miles
10
20
30
40
50
60
70
80
Months
12
24
36
48
60
72
84
96
Drive belts(Alternator, power steering and A/C belt) - 1.4 D I I I I
Drive Belt (Alternator) - 1.2 SIIRIIRII
Drive Belt (Power Steering, A/C) - 1.2 SIIIIRIII
Engine oil & engine oil filter (1) (3)
R
R
R
R
R
R
R
R
Cooling system hose & connections
I
I
I
I
I
I
I
I
Engine coolant (3)
Silicate based
I
I
R
I
I
R
I
I
Dex-Cool (4)
See the remark (4) below.
Fuel filter
.
.
R
.
.
R
.
.
Fuel line and connections
I
I
I
I
I
I
I
I
Air cleaner element (2)
I
I
R
I
I
R
I
I
Spark plugs
I
R
I
R
I
R
I
R
Spark plug wires
Replace every 96,000 km(60,000 miles)
Value Clearance - (1.2 S Only)
I
I
I
I
I
I
I
I
EVAP canister & vapor lines
.
.
I
.
.
I
.
.
PCV system
.
I
.
I
.
I
.
I
Timing belt - 1.4 D
.
l
.
R
.
l
.
R
Timing belt - 1.2 S
.
l
.
I
.
R
.
I
Chart Symbols:
I -Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R - Replace or change:
(1) Change the engine oil and oil filter every 7,500 km (5,000 miles) or 6months, whichever comes first, if the vehicle is operated under any of the following conditions:
(2) Inspect the air cleaner element every 7,500 km (5,000 miles) or 6 months, if under dusty driving conditions.
(3) Refer to "Recommended Fluids And Lubricants"
(4) Inspect every 1 year or 15,000 km (10,000 miles) and replace every 5 years or 240,000 km (150,000 miles).

Chassis and Body

Maintenance Item
Maintenance Interval
.
Kilometers or time in months, whichever comes first
x 1,000 km
15
30
45
60
75
90
105
120
x 1,000 miles
10
20
30
40
50
60
70
80
Months
12
24
36
48
60
72
84
96
Interior air filter (A/C) (8)RRRRRRRR
Exhaust pipes & mountingsIIIIIIII
Brake/Clutch fluid (3) (4)IRIRIRIR
Rear brake drums and linings (5)
I
I
I
I
I
I
I
I
Front brake pads and discs (5)
I
I
I
I
I
I
I
I
Parking brake
I
I
I
I
I
I
I
I
Brake line and conne4ctions (Including booster)
I
I
I
I
I
I
I
I
Manual Transaxle Oil - 1.2 S (3)
R
I
R
I
R
I
R
I
Manual Transaxle Oil - 1.4 D (3)
I
I
I
I
I
I
I
I
Automatic transaxle fluid (3)
I
I
I
I
I
I
I
I
Tighten chassis and underbody bolts and nuts
I
I
I
I
I
I
I
I
Wheel alignment (6)
Inspect when abnormal condition is noted
Tire condition & inflation pressure (7)
See the remark below
Steering wheel and linkage
I
I
I
I
I
I
I
I
Power steering fluid & lines (3)
I
I
I
I
I
I
I
I
Drive shaft boots
I
I
I
I
I
I
I
I
Seat belts, buckles and anchors
I
I
I
I
I
I
I
I
Lubrcate locks, hinges and hood latch
I
I
I
I
I
I
I
I
Chart Symbols:
I - Inspect and if necessary correct, clean, replenish, or adjust.
R - Replace or change:
(3) Refer to "Recommended Fluids And Lubricants".
(4) Change the brake/clutch fluid every 15,000 km (10,000 miles), if the vehicle is mainly driven under the follwing severe conditions: driving in hilly or mountainous terrain, or towing a trailer/caravan frequently.
(5) More frequentmaintenance is required if under severe conditions: short distance driving, extensive idling, frequent low-speed operaion in stop and go traffic, or driving in dusty conditions.
(6) If necessary, rotate and balance wheels.
(7) Tire condition should be inspected before driving, and tire pressure should be checked each time you fill your fuel tank or at least once a month using a tire pressure gauge.
(8) More frequent maintenance is required if under dusty driving conditions.

OWNER INSPECTIONSAND SERVICES

While Operating The Vehicle

Horn Operation

Blow the horn occasionally tomake sure it works. Checkall the button locations.

Brake System Operation

Be alert for abnormal sounds, increased brake pedaltravel or repeated pulling to one side when braking.Also, if the brake warning light goes on, or flashes,something may be wrong with part of the brake system.

Exhaust System Operation

Be alert to any changes in the sound of the system orthe smell of the fumes. These are signs that the systemmay be leaking or overheating. Have the system inspectedand repaired immediately.

Tires,Wheels and Alignment Operation

Be alert to any vibration of the steering wheel or theseats at normal highway speeds. This may mean awheel needs to be balanced. Also, a pull right or left on astraight, level road may show the need for a tire pressureadjustment or a wheel alignment.

Steering System Operation

Be alert to changes in the steering action. An inspectionis needed when the steering wheel is hard to turn or hastoo much free play, or if unusual sounds are noticedwhen turning or parking.

Headlight Aim

Take note of the light pattern occasionally. Adjust theheadlights if the beams seem improperly aimed.

At Each Fuel Fill

A fluid loss in any (except windshield washer) systemmay indicate a problem. Have the system inspected andrepaired immediately.

Engine Oil Level

Check the oil level and add oil if necessary. The besttime to check the engine oil level is when the oil is warm.
  1. After stopping the engine, wait a few minutes for theoil to drain back to the oil pan.
  2. Pull out the oil level indicator (dip stick).
  3. Wipe it clean, and push the oil level indicator backdown all the way.
  4. Pull out the oil level indicator and look at the oil levelon it.
  5. Add oil, if needed, to keep the oil level above the MINline and within the area labeled "Operating Range."Avoid overfilling the engine, since this may cause enginedamage.
  6. Push the indicator all the way back down into the engineafter taking the reading.
If you check the oil level when the oil is cold, do not runthe engine first. The cold oil will not drain back to the panfast enough to give a true oil level reading.

Engine Coolant Level and Condition

Check the coolant level in the coolant reservoir tank andadd coolant if necessary. Inspect the coolant. Replacedirty or rusty coolant.

Windshield Washer Fluid Level

Check the washer fluid level in the reservoir. Add fluid ifnecessary.

At least Monthly

Tire And Wheel Inspection and PressureCheck

Check the tires for abnormal wear or damage. Alsocheck for damaged wheels. Check the tire pressurewhen the tires are cold (check the spare also, unless it isa stowaway). Maintain the recommended pressures thatare on the tire placard.

Light Operation

Check the operation of the license plate light, the headlights(including the high beams), the parking lights, thefog lights, the taillight, the brake lights, the turn signals,the backup lights and the hazard warning flasher.

Fluid Leak Check

Periodically inspect the surface beneath the vehicle forwater, oil, fuel or other fluids, after the vehicle has beenparked for a while. Water dripping from the air conditioningsystem after use is normal. If you notice fuel leaks orfumes, find the cause and correct it at once.

At least Twice a Year

Power Steering System Reservoir Level

Check the power steering fluid level. Keep the powersteering fluid at the proper level. Refer to Section 6A, Power Steering System.

Brake Master Cylinder Reservoir Level

Check the fluid and keep it at the proper level. A low fluidlevel can indicate worn disc brake pads which may needto be serviced. Check the breather hole in the reservoircover to be free from dirt and check for an open passage.

Clutch Pedal Free Travel

Check clutch pedal free travel and adjust as necessary. Measure the distancefrom the center of the clutch pedal to the outer edge ofthe steering wheel with the clutch pedal not depressed.Then measure the distance from the center of the clutchpedal to the outer edge of the steering wheel with the clutch pedal fully depressed. The difference betweenthe two values must be greater than 130 mm (5.19 inches).

Weather-Strip Lubrication

Apply a thin film silicone grease using a clean cloth.

Each Time The Oil is Changed

Automatic Transaxle Fluid

Refer to 81-40LE fluid level service procedure of Section 5A, AISIN Automatic Transaxle.

Manual Transaxle

Check the fluid level and add fluid as required. Refer to Section 5B, Five-Speed Manual Transaxle.

Brake System Inspection

This inspection should be done when the wheels are removedfor rotation. Inspect the lines and the hoses forproper hookup, binding, leaks, cracks, chafing, etc. Inspectthe disc brake pads for wear. Inspect the rotors forsurface condition. Also inspect the drum brake liningsfor wear and cracks. Inspect other brake parts, includingthe drums, the wheels cylinders, the parking brake, etc.,at the same time. Check the parking brake adjustment.Inspect the brakes more often if habit or conditions resultin frequent braking.

Steering, Suspension and Front Drive AxleBoot And Seal Inspection

Inspect the front and rear suspension and the steeringsystem for damaged, loose or missing parts, signs ofwear or lack of lubrication. Inspect the power steeringlines and the hoses for proper hookup, binding, leaks,cracks, chafing, etc. Clean and inspect the drive axleboot and seals for damage, tears or leakage. Replacethe seals if necessary.

Exhaust System Inspection

Inspect the complete system (including the catalyticconverter if equipped). Inspect the body near the exhaustsystem. Look for broken, damaged, missing, orout-of-position parts as well as open seams, holes,loose connections, or other conditions which couldcause heat buildup in the floor pan or could let exhaustfumes seep into the trunk or passenger compartment.

Throttle Linkage Inspection

Inspect the throttle linkage for interference or binding,damaged, or missing parts. Lubricate all linkage jointsand throttle cable joints, the intermediate throttle shaftbearing, the return spring at throttle valve assembly, andthe accelerator pedal sliding face with suitable grease.Check the throttle cable for free movements.

Engine Drive Belts

Inspect all belts for cracks, fraying, wear and proper tension.Adjust or replace the belts as needed.

Hood Latch Operation

When opening the hood, note the operation of the secondarylatch. It should keep the hood from opening allthe way when the primary latch is released. The hoodmust close firmly.

At Least Annually

Lap and Shoulder Belts Condition andOperation

Inspect the belt system including: the webbing, thebuckles, the latch plates, the retractor, the guide loopsand the anchors.

Movable Head Restraint Operation

On vehicles with movable head restraints, the restraintsmust stay in the desired position.

Spare Tire and Jack Storage

Be alert to rattles in the rear of the vehicle. The sparetire, all the jacking equipment, and the tools must be securelystowed at all times. Oil the jack ratchet or thescrew mechanism after each use.

Key Lock Service

Lubricate the key lock cylinder.

Body Lubrication Service

Lubricate all the body door hinges including the hood,the fuel door, the rear compartment hinges and thelatches, the glove box and the console doors, and anyfolding seat hardware.

Transaxle Neutral Switch Operation onAutomatic Transaxle

Caution : Take the following precautions becausethe vehicle could move without warning and possiblycause personal injury or property damage:

On automatic transaxle vehicles, try to start the enginein each gear. The starter should crank only in P (Park) orN (Neutral).

Parking Brake and Transaxle P (Park)Mechanism Operation

Caution : In order to reduce the risk of personal injuryor property damage, be prepared to apply theregular brakes promptly if the vehicle begins tomove.

Park on a fairly steep hill with enough room for movementin the downhill direction. To check the parkingbrake, with the engine running and the transaxle in N(Neutral), slowly remove foot pressure from the regularbrake pedal (until only the parking brake is holding thevehicle).
To check the automatic transaxle P (Park) mechanism’sholding ability, release all brakes after shifting the transaxleto P (Park).

Underbody Flushing

Flushing the underbody will remove any corrosive materialsused for ice and snow removal and dust control. Atleast every spring clean the underbody. First, loosen thesediment packed in closed areas of the vehicle. Thenflush the underbody with plain water.

Engine Cooling System

Inspect the coolant and freeze protection fluid. If thefluid is dirty or rusty, drain, flush and refill the enginecooling system with new coolant. Keep the coolant atthe proper mixture in order to ensure proper freezeprotection, corrosion protection and engine operatingtemperature. Inspect the hoses. Replace the cracked,swollen, or deteriorated hoses. Tighten the clamps.Clean the outside of the radiator and the air conditioningcondenser. Wash the filler cap and the neck. Pressuretest the cooling system and the cap in order to help ensureproper operation.

Recommended Fluids and Lubricants

Usage
Capacity
Fluid/Lubricant
Engine Oil
3.2L (3.4 qt) : 1.2L S
3.75L (3.96 qt) : 1.4L D
API SL (ILSAC GF-IV) grade SAE 5W-30
Hot area : SAE 10W-30
Engine Coolant
4.2L (4.4 qt) : 1.2L S
6.0L (6.3 qt) : 1.4L D
Silicate based coolant/Dex-cool coolant
Brake Fluid and Clutch Fluid
0.5L (0.5 qt)
DOT-3 or DOT-4
Power Steering System
1.1L (1.2 qt)
DEXRON®-IID
Automatic Transaxle
5.6 ± 0.2L (5.9 ± 0.2 qt) : 1.4L D
ESSO JWS 3309 or TOTAL FLUID III G
Manual Transaxle
2.1L (2.2 qt) : 1.2L S
1.8L (2.0 qt) : 1.4L D
SAE75W85W : 1.2L S
SAE75W90 : 1.4L D
Manual Transaxle Shift Linkage
As required
Multipurpose type grease meetingrequirements NLGI No. 1 or 2
Key Lock Cylinders
As required
Silicone lubricant
Automatic Transaxle ShiftLinkage
As required
Engine oil
Clutch Linkage Pivot Points
As required
Engine oil
Floor Shift Linkage Points
As required
Engine oil
Hood Latch Assembly
a. Pivots and Spring Anchor
b. Release Pawl
As required
a. Engine oil
b. Multipurpose type grease meetingrequirements NLGI No. 1 or 2
Hood and door hinges
Fuel door hinge
Rear compartment lid hinges
As required
Engine oil
Weatherstrips
As required
Silicone grease

GENERAL DESCRIPTIONAND SYSTEM OPERATION

General Repair Instructions

GENERAL DESCRIPTION

Vehicle and Component Identification

Passenger Car Vehicle Identification Number


V6B10B01
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VIN Plate Location

The vehicle identification number (VIN) plate is attachedto the top of the front panel support.

S6B10B01
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VIN Plate


T4B10B04
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  1. Manufacturer's Name
  2. EC Whole Vehicle Type Approval No.
  3. VIN (Vehicle Identification No.)
  4. GVW
  5. Combination Weight (GVW + Braked Trailer Weight)
  6. Maximum Permissible Axle Weight - Front
  7. Maximum Permissible Axle Weight - Rear
  8. Body Color

Engraved VIN Location


S6B10B02
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The vehicle identification number (VIN) is engraved inthe top of the bulkhead.

Engine Number Location


S6B10B03
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The engine number is stamped on the cylinder block underthe No. 4 exhaust manifold of the engine.

Engine Number


J6B10B01
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Body Identification Number Plate


S6B10B05
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  1. P/O Number
  2. Check Digit
  3. Body Type
  4. Battery Tray
  5. Production Date
  6. Sequential Number
  7. Hood Type
  8. Body Color
  9. Side Indicator Iamp
  10. Trunk Lid Type
  11. Sunroof Type

Body Identification Number Plate Location


S6B10B04
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The body identification number plate is attached to thetop of the front panel support.

Manual Transaxle Identification Number Plate (D16)


T3B10B11
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  1. Identification Code
  2. Sequential Number
Identification
Code
Engine
Gear Ratio
SY
1.4L DOHC
3.944

Manual Transaxle Identification Number Plate Location (D16)


T3B10B12
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The manual transaxle identification number is attachedto the top of the transmission case near the engine.

Manual Transaxle Identification Number Plate (Y4M)


T3D15A13
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  1. Identification Number
  2. T/M Initial Manufacturing Date & Sequence Number
  3. Plant to be Supplied
  4. T/M Serial Number & Check Digit

Manual Transaxle Identification Number Plate Location (Y4M)


T3D15A14
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The manual transaxle identification number is attached to the top of the transmission case near the engine.

Automatic Transaxle Identification Number Plate


T3B15A2C
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  1. AW's Lot Number
  2. Part ID Code
  3. DW's Part Number
  4. AW's Serial Number

Automatic Transaxle Identification Number Plate Location


T3B15A2B
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The automatic transaxle identification number plate is attachedon the upper side of the transaxle case.

Vehicle Lifting Procedures

Notice : To raise the vehicle, place the lifting equipmentonly at the points indicated. Failure to use these precisepositions may result in permanent vehicle body deformation.Many dealer service facilities and service stationsare equipped with automotive hoists that bearupon some parts of the frame in order to lift the vehicle.If any other hoist method is used, use special care toavoid damaging the fuel tank, the filler neck, the exhaustsystem, or the underbody.

Vehicle Lifting Points


T3B10B13
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Vehicle Lifting Points


T3B10B14
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