Service Manual2007 NUBIRA-LACETTI TRANSMISSION / TRANSAXLE (ZF 16HP AUTO TRANSAXLE)

SECTION 5A1

TRANSMISSION / TRANSAXLE (ZF 16HP AUTO TRANSAXLE)

ZF 16HP AUTO T/A - AUTOMATIC TRANSAXLE I (524)

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			S1	S2	N	L1	L2
			S1	S2	GSL	L1	GSL	DSL
1	. AUTO TRANSAXLE	.	.	.	.	.	.	.
	OH	5240100	—	—	7.1	7.5	—	—
	Replace	5240300	—	—	3.7	4.1	—	—
2	. HOUSING, TRANSAXLE - REPLACE	5240400	—	—	6.0	6.4	—	—
3	. SEAL, AXLE SHAFT - REPLACE	.	.	.	.	.	.	.
	Right	5240500	—	—	0.9	0.9	—	—
	Left	5240600	—	—	0.9	0.9	—	—
	Both	5240700	—	—	1.7	1.7	—	—
4	. SWITCH, PARKING & NEUTRAL - REPLACE	5240900	—	—	0.3	0.3	—	—
5	. DISC, DETENT - REPLACE	5241000	—	—	4.5	4.9	—	—
6	. SHAFT, SIDE - REPLACE	5241100	—	—	4.4	4.8	—	—
7	. GEAR ASSEMBLY, DIFFENTIAL - REPLACE	5241200	—	—	4.4	4.8	—	—
8	. BODY ASSEMBLY, CONTROL VALVE - REPLACE	5241300	—	—	1.6	1.6	—	—
9	. VALVE, SOLENOID - REPLACE	5241400	—	—	1.8	1.8	—	—
10	. WIRING HARNESS, VALVE BODY - REPLACE	5241500	—	—	1.6	1.6	—	—
11	. GASKET, OIL PAN - REPLACE	5241600	—	—	0.6	0.6	—	—
12	. PAN, OIL - REPLACE	5241700	—	—	0.6	0.6	—	—

S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

ZF 16HP AUTO T/A - AUTOMATIC TRANSAXLE II (525)

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			S1	S2	N	L1	L2
			S1	S2	GSL	L1	GSL	DSL
1	. TORQUE CONVERTER - REPLACE	5250100	—	—	4.0	4.1	—	—
2	. BOLTS, TORQUE CONVERTER TO FLYWHEEL - REPLACE	5250200	—	—	0.6	0.9	—	—
3	. HOUSING, TORQUE CONVERTER - REPLACE	5250300	—	—	3.9	4.3	—	—
4	. GASKET, TORQUE CONVERTER - REPLACE	5250400	—	—	4.4	4.8	—	—
5	. PLATE, OIL BAFFLE - REPLACE	5250500	—	—	4.4	4.8	—	—
6	. FILTER, OIL - REPLACE	5250600	—	—	4.4	4.8	—	—
7	. PUMP ASSEMBLY, OIL - REPLACE	5250700	—	—	4.5	4.9	—	—
8	. PIPE, OIL COOLER - REPLACE	.	.	.	.	.	.	.
	Inlet	5251100	—	—	0.7	0.7	—	—
	Outlet	5251200	—	—	0.9	0.9	—	—
	Both	5251300	—	—	1.4	1.4	—	—
9	. HOSE, BREATHER - REPLACE	5251400	—	—	0.2	0.2	—	—
10	. SEAL, COOLER PIPE - REPLACE	.	.	.	.	.	.	.
	Inlet	5251500	—	—	0.5	0.5	—	—
	Outlet	5251600	—	—	0.4	0.4	—	—
	Both	5251700	—	—	0.7	0.7	—	—

S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

ZF 16HP AUTO T/A - AUTOMATIC TRANSAXLE III (526)

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			S1	S2	N	L1	L2
			S1	S2	GSL	L1	GSL	DSL
1	. CARRIER, INNER GEAR - REPLACE	5260100	—	—	5.0	5.4	—	—
2	. F CLUTCH SET - REPLACE	5260200	—	—	4.9	5.3	—	—
3	. F PISTON - REPLACE	5260300	—	—	5.3	5.7	—	—
4	. NUT, SLOTTED - REPLACE	5260400	—	—	5.1	5.5	—	—
5	. PLATE, BEARING - REPLACE	5260500	—	—	5.5	5.9	—	—
6	. GEAR, SPUR - REPLACE	5260600	—	—	5.5	5.9	—	—
7	. D PISTON - REPLACE	5260700	—	—	4.5	4.9	—	—
8	. C & D CLUTCH SET - REPLACE	5260800	—	—	4.5	4.9	—	—
9	. C PISTON - REPLACE	5260900	—	—	4.5	4.9	—	—
10	. GEAR, PLANETARY - REPLACE	5261000	—	—	4.5	4.9	—	—
11	. GEAR, SUN - REPLACE	5261100	—	—	4.5	4.9	—	—
12	. B PISTON - REPLACE	5261200	—	—	4.5	4.9	—	—
13	. B CLUTCH SET - REPLACE	5261300	—	—	4.5	4.9	—	—
14	. E CLUTCH SET - REPLACE	5261400	—	—	4.5	4.9	—	—
15	. E PISTON - REPLACE	5261500	—	—	4.5	4.9	—	—
16	. SHAFT, INPUT - REPLACE	5261600	—	—	4.5	4.9	—	—
17	. COVER, TRANSAXLE REAR - REPLACE	5261700	—	—	3.9	4.3	—	—

S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

ZF 16HP AUTO T/A - AUTOMATIC TRANSAXLE IV(527)

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			S1	S2	N	L1	L2
			S1	S2	GSL	L1	GSL	DSL
1	. KNOB, SHIFT LEVER - REPLACE	5270100	—	—	0.2	0.2	—	—
2	. CABLE, SHIFT CONTROL - REPLACE	5270200	—	—	0.7	0.7	—	—
3	. LEVER, SHIFT CONTROL (AT TRANSMISSION) - REPLACE	5270300	—	—	0.6	0.6	—	—
4	. CAP, CONSOLE - REPLACE	5270500	—	—	0.5	0.2	—	—
5	. SCALE, CONSOLE - REPLACE	5270700	—	—	0.5	0.2	—	—
6	. SOLENOID, BTSI - REPLACE	5270800	—	—	0.5	0.5	—	—

S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA