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MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE


T7B11C01
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Accessory Belt and Tensioner

Removal Procedure

  1. Remove the accessory belt by rotating the tensioner pulley bolt to clockwise.
  2. Remove the accessory belt while pulling the tensioner pulley by suitable tool.

    3. T7B11C02
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  3. Remove the tensioner.

T7B11C02
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Installation Procedure

  1. Install the tensioner.

    2. Tighten
    Tighten the tensioner bolt to 45 N•m (33.2 lb-ft).


    T7B11C01
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  2. Install the accessory belt while pulling the tensioner pulley by suitable tool.

T6B31C10
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Cylinder Head Cover

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Remove the engine beautification cover bolts and cover.

    3. S6B21C01
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  3. Disconnect the breather tube from the cylinder head cover.
  4. Disconnect the crankcase ventilation tube from the cylinder head cover.

    5. T3D11C04
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  5. Disconncet the camshaft position (CMP) sensor connector.

    6. T6B31C05
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  6. Disconnect all of the necessary vacuum lines.
  7. Disconnect the ignition wires from the spark plugs.

    8. T6B31C09
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  8. Remove the cylinder head cover bolts.
  9. Remove the cylinder head cover.

    10. T3D11C07
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  10. Remove the cylinder head cover gasket from the cylinder head cover.

T3D11C07
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Installation Procedure

  1. Apply a small amount of gasket sealant to the corners of the front camshaft caps and the top of the rear valve cover to cylinder head seal.
  2. Install the new cylinder head cover gasket to the cylinder head cover.

    3. T6B31C09
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  3. Install the cylinder head cover.
  4. Install the cylinder head cover bolts.

    5. Tighten
    Tighten the cylinder head cover bolts to 10 N•m (89 lb-in).


    T6B31C05
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  5. Connect the ignition wires from the spark plugs.
  6. Connect all of the necessary vacuum lines.

    7. T3D11C04
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  7. Connect the CMP sensor connector.

    8. S6B21C01
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  8. Connect the crankcase ventilation tube to the cylinder head cover.
  9. Connect the breather tube to the cylinder head cover.

    10. T6B31C10
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  10. Install the engine beautification cover.
  11. Install the engine beautification cover bolts.

    12. Tighten
    Tighten the engine beautification cover bolts to 3 N•m (27 lb-in).

  12. Connect the negative battery cable.

S6B21C02
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Air Cleaner Assembly

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature (IAT) sensor connector.
  3. Remove the breather hose clips.
  4. Disconnect the breather hose.
  5. Remove the intake air tube clips.
  6. Remove the intake air tube.

    7. T6B31C04
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  7. Remove the air cleaner assembly bolts.
  8. Remove the air cleaner assembly.

T6B31C04
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Installation Procedure

  1. Install the air cleaner assembly.
  2. Install the air cleaner assembly bolts.

    3. Tighten
    Tighten the air cleaner assembly bolts to 8 N•m (71 lb-in).


    S6B21C02
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  3. Install the intake air tube.
  4. Install the intake air tube clip.
  5. Connect the breather hose.
  6. Install the breather hose clips.
  7. Connect the IAT sensor connector.
  8. Connect the negative battery cable.

S6B21C02
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Air Cleaner Element

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature (IAT) sensor connector.
  3. Remove the intake air tube clip.

    4. T3B11F0F
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  4. Remove the air cleaner housing screws.
  5. Remove the air cleaner upper housing.

    6. T3B11F0G
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  6. Remove the air cleaner element.

T3B11F0G
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Installation Procedure

  1. Install the air cleaner element.

    2. T3B11F0F
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  2. Install the air cleaner upper housing.
  3. Install the air cleaner housing screws.

    4. S6B21C02
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  4. Install the intake air tube clips.
  5. Connect the IAT sensor connector.
  6. Connect the negative battery cable.

T3D11B03
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Cylinder Head and Gasket

Tools Required

J-42492 Timing Belt Adjuster

Removal Procedure

  1. Remove the fuel pump fuse.
  2. Start the engine. After it stalls, crank the engine after it stalls for 10 seconds to rid the fuel system of fuel pressure.
  3. Drain the engine coolant. Refer to Section 1D, Engine Cooling.

    4. S6B21C02
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  4. Disconnect the breather tube from the cylinder head cover.
  5. Disconnect the intake air temperature (IAT) sensor conncetor.
  6. Disconnect the air intake tube from the throttle body.

    7. S6B21C03
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  7. Remove the air filter housing bolts.
  8. Remove the air filter housing.

    9. T3D11C10
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  9. Disconnect the A/C pressure transducer (ACP) conncetor.

    10. T3D11C11
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  10. Disconnect the idle air control (IAC) valve connector.
  11. Disconnect the throttle position sensor (TPS) connector.
  12. Disconnect the throttle cable from the throttle body and the intake manifold.
  13. Disconnect the engine coolant In-let/Out-let hose at the throttley body.

    14. T3D11C12
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  14. Disconnect the manifold absolute pressure (MAP) sensor connector.
  15. Disconnect the brake booster vacuum hose.
  16. Disconnect the variable geometry induction solenoid (VGIS) connector.
  17. Disconnect the variable geometry induction solenoid (VGIS) vacuum tank hose.

    18. T6B31C10
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  18. Remove the engine beautification cover bolts and cover.
  19. Disconnect the breather tube from the cylinder head cover.
  20. Disconnect the crankcase ventilation tube from the cylinder head cover.

    21. T3D11C13
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  21. Disconnect the camshaft position (CMP) sensor connector.
  22. Disconnect the ignition wires from the spark plugs.
  23. Disconnect the fuel injector harness connectors.

    24. T3D11C14
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  24. Disconnect the fuel line.

    25. T3D11C15
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  25. Remove the power steering pressure pipe bracket nut.
  26. Remove the power steering pressure pipe.
  27. Remove the alternator adjusting nut.

    28. T6B31C11
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  28. Remove the accessory drive bolt.
  29. Disconnect the exhaust gas recirculation (EGR) valve connector.
  30. Disconnect the electronic ignition system ignition coil connector.
  31. Disconnect the front heated oxygen sensor connector.

    32. T3D11C17
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  32. Remove the right front wheel. Refer to Section 2E, Tires and Wheels.
  33. Remove the engine under cover bolt and the nuts.
  34. Remove the engine under cover.
  35. Remove the canister purge solenoid valve at the intake manifold support bracket.

    36. T3D11C18
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  36. Remove the upper intake manifold support bracket bolts.
  37. Remove the lower intake manifold support bracket bolts.
  38. Disconnect the engine coolant temperature (ECT) sensor connector.

    39. T3D11C19
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  39. Remove the exhaust manifold heat shield bolts.
  40. Remove the exhaust manifold heat shield.

    41. T3D11C24
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  41. Remove the catalytic converter retaining nuts at the exhaust manifold.

    42. T3D11C20
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  42. Loosen the hose clamp on the upper radiator hose at the thermostat housing.
  43. Disconnect the upper radiator hose from the ther mostat housing.

    44. T3D11C21
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  44. Remove the upper front timing belt cover bolts.
  45. Remove the upper front timing belt cover.

    46. T3D11C22
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  46. Remove the crankshaft pulley bolt.
  47. Remove the crankshaft pulley.

    48. T3D11C23
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  48. Remove the lower front timing belt cover bolts.
  49. Remove the lowe front timing belt cover.

    50. T6B31C14
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  50. Align the camshaft gear timing marks.

    51. T3D11C26
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  51. Slightly loosen the collant pump retaining bolts.
  52. Rotate the coolant pump counterclockwise using the timing belt adjuster J-42492 to relieve the timing belt tension.
  53. Remove the timing belt. Refer to "Timing Belt"in this section.

    54. T3D11C27
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  54. Remove the cylinder head cover. Refer to "Cylinder Head Cover" in this section.

    55. Notice : Take extreme care to prevent any scratches, nicks or damage to the camshafts.

  55. While holding the intake camshaft firmly in place, remove the intake camshaft gear bolt.
  56. Remove the intake camshaft gear.
  57. While holding the exhaust camshaft firmly in place, remove the exhaust camshaft gear bolt.
  58. Remove the exhaust camshaft gear.

    59. T3D11C28
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  59. Remove the timing belt automatic tensioner bolts.
  60. Remove the timing belt automatic tensioner.

    61. T3D11C29
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  61. Remove the camshaft position (CMP) sensor bolts.
  62. Remove the camshaft position (CMP) sensor.

    63. T3D11C30
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  63. Remove the timing belt idler pulley bolt.
  64. Remove the timing belt idler pulley.

    65. T3D11C31
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  65. Remove the rear timing belt cover bolts.
  66. Remove the rear timing belt cover.

    67. T3D11C32
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  67. Disconnect the heater outlet hose from the coolant pipe.

    68. T3D11C33
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  68. Loosen all of the cylinder head bolts gradually and in the sequence shown.
  69. Remove the cylinder head bolts.
  70. Remove the cylinder head with the intake manifold and the exhaust manifold attached.

    71. Notice : Prevent any engine oil or coolant from entering the cylinders when removing the cylinder heads.

  71. Remove the cylinder head gasket.

T3D11C34
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Cleaning Procedure

  1. Clean the gasket surfaces of the cylinder head and the engine block.
  2. Make sure the gasket surfaces of the cylinder head and the engine block are free of nicks and heavy scratches.
  3. Clean the cylinder head bolts.
  4. Inspect the cylinder head for warpage. Refer to "Cylinder Head and Valve Train Components" in this section.

T3D11C35
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Installation Procedure

  1. Install the cylinder head gasket.
  2. Install the cylinder head with the intake manifold and the exhaust manifold attached.
  3. Install the cylinder head bolts.
  4. Tighten the cylinder head bolts gradually in the sequence shown.

    5. Tighten
    Tighten the cylinder head bolts to 25 N•m (18 lb-ft). Adjust the bolts to 60 degrees plus 60 degrees plus 60 degree plus 10 degrees using the angular torque gauge KM-470-B.


    T3D11C32
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  5. Connect the heater outlet hose from the coolant pipe.

    6. T3D11C31
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  6. Install the rear timing belt cover.
  7. Install the rear timing belt cover bolts.

    8. Tighten
    Tighten the rear timing belt cover bolts to 10 N•m (89 lb-in).


    T3D11C29
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  8. Install the camshaft position (CMP) sensor.
  9. Install the camshaft position (CMP) sensor bolts.

    10. Tighten
    Tighten the camshaft position (CMP) sensor bolts to 12 N•m (106 lb-in).


    T3D11C30
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  10. Install the timing belt idler pulley.
  11. Install the timing belt idler pulley bolt.

    12. Tighten
    Tighten the timing belt idler pulley bolt to 40 N•m (30 lb-ft).


    T3D11C28
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  12. Install the timing belt automatic tensioner.
  13. Install the timing belt automatic tensioner bolts.

    14. Tighten
    Tighten the timing automatic tensioner belts to 25 N•m (18 lb-ft).


    T3D11C27
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    Notice : Take extreme care to prevent any scratches, nicks or damage to the camshafts.

  14. Install the intake camshaft gear.
  15. While holding the intake camshaft firmly in place, install the intake camshaft gear bolt.

    16. Tighten
    Tighten the intake camshaft gear bolt to 67.5 N•m (49 lb-ft).

  16. Install the exhaust camshaft gear.
  17. While holding the exhaust camshaft firmly in place, install the exhaust camshaft gea bolt.

    18. Tighten
    Tighten the exhaust camshaft gear bolt to 67.5 N•m (49 lb-ft).


    T3D11C07
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  18. Apply a small amount of gasket sealant to the corners of the front camshaft caps, and the top ot the rear cylinder head cover to cylinder head seal.
  19. Install the cylinder head cover and the cylinder head cover gasket.
  20. Install the cylinder head cover bolts.

    21. Tighten
    Tighten the cylinder head cover bolts to 10 N•m (89 lb-in).


    T6B31C14
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  21. Align the timing marks on the camshaft gear.

    22. T3D11C36
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  22. Align the mark on the crankshaft gear to the notch at the bottom of the rear timing belt cover.

    23. T3D11C26
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  23. Install the timing belt.
  24. Rotate the coolant pump clockwise using the timing belt adjuster J-42492 to apply tension to the timing belt.

    25. Tighten
    Tighten the coolant pump retaining bolt to 10 N•m (89 lb-in).

  25. Check and adjust the timing belt tension. Refer to "Timing Belt Check and Adjust" in this section.

    26. T3D11C23
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  26. Install the engine mount-to-engine mount bracket retaining bolts.

    27. Tighten
    Tighten the engine mount-to-engine mount bracket retaining bolts to 60 N•m (44 lb-ft).

  27. Install the lower front timing belt cover.
  28. Install the lower front timing belt cover bolts.

    29. Tighten
    Tighten the lower front timing belt cover bolts to 10 N•m (89 lb-in).


    T3D11C22
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  29. Install the crankshaft pulley.
  30. Install the crankshaft pulley bolt.

    31. Tighten
    Tighten the crankshaft pulley bolt to 95 N•m (70 lb-ft) using a torque wrench. Using the angular torque gauge KM-470-B, tighten the crankshaft pulley bolt to 30 degrees plus 15 degrees.


    T3D11C21
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  31. Install the upper front timing belt cover.
  32. Install the upper front timing belt cover bolts.

    33. Tighten
    Tighten the upper front timing belt cover bolts to 10 N•m (89 lb-in).


    T3D11C20
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  33. Connect the upper radiator hose from the thermostat housing.
  34. Connect the throttle body coolant hose at the thermostat housing.

    35. T3D11C24
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  35. Install the catalytic converter retaining nuts at the exhaust manifold flange.

    36. Tighten
    Tighten the catalytic converter retaining nuts to 40 N•m (30 lb-ft).


    T3D11C19
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  36. Install the exhaust manifold heat shield.
  37. Install the exhaust manifold heat shield bolts.

    38. Tighten
    Tighten the exhaust manifold heat shield bolts to 15 N•m (11 lb-ft).


    T3D11C18
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  38. Connect the engine coolant temperature (ECT) sensor connector.
  39. Install the intake manifold support bracket upper bolts.

    40. Tighten
    Tighten the intake manifold support bracket upper bolts to 25 N•m (18 lb-ft).


    T3D11C17
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  40. Install the canister purge solenoid valve at the intake manifold support bracket.
  41. Install the engine under cover.

    42. T6B31C11
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  42. Connect the front heated oxygen sensor connector.
  43. Connect the electronic ignition system ignition coil connector.
  44. Connect the exhaust gas recirculation (EGR) valve connector.
  45. Install the accessory drive belt.

    46. T3D11C15
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  46. Install the alternator bracket retaining nut.

    47. Tighten
    Tighten the alternator bracket retaining nut to 25 N•m (18 lb-ft).

  47. Install the alternator nut. Do not tighten.

    48. T3D11C14
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  48. Connect the fuel line at the fuel rail. Refer to Section 1F, Engine Controls.

    49. T3D11C13
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  49. Connect the fuel injector harness connectors.
  50. Connect the ignition wires from the spark plugs.
  51. Connect the camshaft position (CMP) sensor connector.

    52. T6B31C10
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  52. Connect the crankcase ventilation tube from the cyliner head cover.
  53. Connect the breather tube from the cyliner head cover.
  54. Install the engine beautification cover.
  55. Install the engine beautification cover bolts.

    56. T3D11C12
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  56. Connect the variable geometry induction solenoid (VGIS) vacuum tank hose.
  57. Connect the VGIS connector.
  58. Connect the brake booster vacuum hose.
  59. Connect the MAP sensor connector.

    60. T3D11C11
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  60. Connect the engine coolant In-let/Out-let hose from the throttle body.
  61. Connect the throttle cable from the throttle body and the intake manifold.
  62. Connect the TPS connector.
  63. Connect the IAC valve connector.

    64. T3D11C10
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  64. Connect the A/C pressue transducer connector.

    65. S6B21C03
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  65. Install the air filter housing.
  66. Install the air filter housing bolts.

    67. Tighten
    Tighten the air filter housing bolts to 8 N•m (71 lb-in).


    S6B21C02
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  67. Connect the air intake tube from the throttle body.
  68. Connect the IAT sensor connector.
  69. Connect the breather tube from the cylinder head cover.
  70. Install the fuel pump fuse.
  71. Connect the negative battery cable.
  72. Refill the engine cooling system Refer to Section 1D, Engine Cooling.

T6B31C10
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Camshafts

Tools Required

EN-48803 Camshaft Seal Installer

Removal Procedure

  1. Remove the timing belt. Refer to "Timing Belt" in this section.
  2. Remove the engine beautification cover bolts.
  3. Remove the engine beautification cover.

    4. S6B21C01
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  4. Disconnect the breather tube from the cylinder head cover.
  5. Disconnect the crankcase ventilation tube from the cylinder head cover.

    6. T3D11C04
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  6. Disconnect the camshaft position (CMP) sensor connector.

    7. T6B31C05
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  7. Disconnect the ignition wires from the spark plugs.

    8. T6B31C09
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  8. Remove the cylinder head cover bolts.
  9. Remove the cylinder head cover and gasket.

    10. T3D11C37
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    Notice : Take extreme care to prevent any scratches, nicks or damage to the camshafts.

  10. While holding the intake camshaft firmly in place, remove the intake camshaft gear bolt.
  11. Remove the intake camshaft gear.
  12. While holding the exhaust camshaft firmly in place, removed the exhaust camshaft gear bolt.
  13. Remove the exhaust camshaft gear.

    14. T3D11C75
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  14. Remove the camshaft cap bolts gradually in the sequence shown for each camshaft cap.

    15. T3D11C39
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  15. Remove the intake camshaft caps. Maintain the correct positions for installation.
  16. Remove the intake camshaft.
  17. Remove the exhaust camshaft caps. Maintaing the correct positions for installation.
  18. Remove the exhaust camshaft.

T3D11C39
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Installation Procedure

    Notice : Take extreme care to prevent any scratches, nicks or damage to the camshafts.

  1. Lubricate the camshaft journals and the camshaft caps with engine oil.
  2. Install the intake camshaft.
  3. Install the intake camshaft caps in their original positions.
  4. Install the intake camshaft cap bolts.
  5. Install the exhaust camshaft.
  6. Install the exhaust camshaft caps in their original positions.

    7. T3D11C75
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  7. Install the exhaust camshaft cap bolts.
  8. Tighten the camshaft cap bolts gradually in the sequence shown for each camshaft cap.

    9. Tighten
    Tighten the camshaft cap bolts to 16 N•m (12 lb-ft).


    T7B11C03
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  9. Install the new camshaft seal by using Camshaft Seal Installer EN-48803.

    10. T3D11C27
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  10. Measure the intake camshaft end play and the exhaust camshaft end play. Refer to "Engine Specifications" in this section.
  11. Install the intake camshaft gear.
  12. While holding the intake camshaft firmly in place. Install the intake camshaft gear bolt.

    13. Tighten
    Tighten the intake camshaft gear bolt to 67.5 N•m (49 lb-ft).


    T3D11C37
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  13. Install the exhaust camshaft gear.
  14. While holding the exhaust camshaft firmly in place, install the exhaust camshaft gear bolt.

    15. Tighten
    Tighten the exhaust camshaft gear bolt to 67.5 N•m (49 lb-ft).


    T6B31C09
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  15. Install the cylinder head cover and the cylinder head cover gasket.
  16. Install the cylinder head cover washers.
  17. Install the cylinder head cover nuts.

    18. Tighten
    Tighten the cylinder head cover nuts to 9 N•m (80 lb-in).


    T6B31C10
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  18. Connect the ignition wires to the spark plugs.
  19. Connect the CMP sensor.
  20. Install the engine beautification cover.
  21. Install the engine beautification cover bolts.

    22. Tighten
    Tighten the engine beautification cover bolts to 3 N•m (27 lb-in).

  22. Install the oil filler cap.
  23. Connect the vacuum line.
  24. Connect the air breather tube to the cylinder head cover.
  25. Install the timing belt. Refer to "Timing Belt" in this section.

S6B21C01
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Timing Belt Check and Adjust

Tools Required

J-42492 Timing Belt Adjuster
KM-470-B Angular Torque Gauge

Adjustment Procedure

  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature (IAT) sensor connector.
  3. Remove the air intake tube from the throttle body.
  4. Remove the breather tube from the cylinder head cover.

    5. S6B21C03
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  5. Remove the air filter housing bolts.
  6. Remove the air filter housing.
  7. Remove the right front wheel. Refer to Section 2E, Tires and Wheels.
  8. Remove the right front splash shield.

    9. T3D11C22
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  9. Remove the accessory drive belt.
  10. Remove the crankshaft pulley bolt.
  11. Remove the crankshaft pulley.

    12. T3D11C42
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  12. Remove the upper front timing belt cover bolts.
  13. Remove the upper front timing belt cover.
  14. Remove the lower front timing belt cover bolts.
  15. Remove the lower front timing belt cover.
  16. Remove the power steering pump mounting bolts, if equipped.
  17. Install the crankshaft pulley bolt.

    18. T3D11C36
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  18. Rotate the crankshaft at least one full turn clockwise using the crankshaft pulley bolt.
  19. Align the mark on the crankshaft gear to the notch at the bottom of the rear timing belt cover.

    20. T6B31C14
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  20. Align the camshaft gear timing marks.

    21. T3D11C26
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  21. Slightly loosen the coolant pump retaining bolts.
  22. Rotate the coolant pump clockwise using the timing belt adjuster J-42492.

    23. T3D11C43
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  23. Rotate the coolant pump clockwise until the adjust arm pointer of the timing belt automatic tensioner is aligned to the notch in the timing belt automatic tensioner bracket.

    24. T3D11C44
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  24. Tighten the coolant pump retaining bolts.
  25. Rotate the crankshaft two full turns clockwise using the crankshaft pulley.
  26. Loosen the coolant pump retaining bolts.

    27. T3D11C45
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  27. Using the timing belt adjuster J-42492, rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the pointer on the timing belt automatic tensioner bracket.

    28. T3D11C42
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  28. Tighten the coolant pump retaining bolts.

    29. Tighten
    Tighten the coolant pump retaining bolts to 10 N•m (89 lb-in).

  29. Remove the crankshaft pulley bolt.
  30. Install the upper and lower front timing belt cover.
  31. Install the upper and lower front timing belt cover bolts.

    32. Tighten
    Tighten the upper and lower front timing belt cover bolts to 10 N•m (89 lb-in).


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  32. Install the crankshaft pulley.
  33. Install the crankshaft pulley bolt.

    34. Tighten
    Tighten the crankshaft pulley bolt to 95 N•m (70 lb-ft) using a torque wrench. Using the angular torque gauge KM-470-B, tighten the crankshaft pulley bolt 30 degrees plus 15 degrees.

  34. Install the accessory drive belt.

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  35. nstall the right front wheel. Refer to Section 2E, Tires and Wheels.
  36. Install the air filter housing.
  37. Install the air filter housing bolts.

    38. Tighten
    Tighten the air filter housing bolts to 8 N•m (71 lb-in).


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  38. Connect the air intake tube to the throttle body.
  39. Connect the breather tube to the cylinder head cover.
  40. Connect the IAT sensor connector.
  41. Connect the negative battery cable.

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Timing Belt

Tools Required

J-42492 Timing Belt Adjuster
KM-470-B Angular Torque Gauge

Removal Procedure

  1. Disconnect the negative battery cable.
  2. Disconnect the intake air temperature (IAT) sensor connector.
  3. Disconnect the air intake tube from the throttle body.
  4. Disconnect the breather tube from the cylinder head cover.

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  5. Remove the air filter housing bolts.
  6. Remove the air filter housing.
  7. Remove the right front wheel. Refer to Section 2E, Tires and Wheels.
  8. Remove the right front splash shield.

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  9. Remove the accessory drive belt.
  10. Remove the crankshaft pulley bolt.
  11. Remove the crankshaft pulley.

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  12. Remove the upper front timing belt cover bolts.
  13. Remove the upper front timing belt cover.
  14. Remove the lower front timing belt cover bolts.
  15. Remove the lower front timing belt cover.
  16. Remove the power steering pump mounting bolts, if equipped.
  17. Install the crankshaft pulley bolt.

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  18. Using the crankshaft pulley bolt, rotate the crankshaft clockwise until the timing mark on the crankshaft gear is aligned with the notch at the bottom of the rear timing belt cover.

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  19. Slightly loosen the coolant pump retaining bolts.
  20. Using the timing belt adjuster J-42492, rotate the coolant pump counterclockwise to release the tension on the timing belt.

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    Important : Remove the timing belt behind the power steering pump.

  21. Remove the timing belt.

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Installation Procedure

  1. Align the timing mark on the crankshaft gear to the notch on the bottom of the rear timing belt cover.

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  2. Align the timing marks on the camshaft gears.
  3. Install the timing belt.

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  4. Rotate the coolant pump clockwise using the timing belt adjuster J-42492.

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  5. Rotate the coolant pump clockwise until the adjust arm pointer of the timing belt automatic tensioner is aligned to the notch in the timing belt automatic tensioner bracket.

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  6. Tighten the coolant pump retaining bolts.
  7. Rotate the crankshaft two full turns clockwise using the crankshaft pulley bolt.
  8. Loosen the coolant pump retaining bolts.
  9. Rotate the coolant pump until the adjust arm pointer of the timing belt automatic tensioner is aligned with the pointer on the timing belt automatic tensioner bracket.

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  10. Tighten the coolant pump retaining bolts.

    11. Tighten
    Tighten the coolant pump retaining bolts to 10 N•m (89 lb-in).


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  11. Remove the crankshaft pulley bolt.
  12. Install the upper and lower front timing belt cover.
  13. Install the upper and lower front timing belt cover bolts.

    14. Tighten
    Tighten the upper and lower front timing belt cover bolts to 10 N•m (89 lb-in).


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  14. Install the crankshaft pulley.
  15. Install the crankshaft pulley bolt.

    16. Tighten
    Tighten the crankshaft pulley bolt to 95 N•m (70 lb-ft) using a torque wrench. Using the angular torque gauge KM-470-B, tighten the crankshaft pulley bolt 30 degrees plus 15 degrees.

  16. Install the accessory drive belt, if equipped.
  17. Install the right front splash shield.
  18. Install the right front wheel. Refer to Section 2E, Tires and Wheels.

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  19. Install the air filter housing.
  20. Install the air filter housing bolts.

    21. Tighten
    Tighten the air filter housing bolts to 8 N•m (71 lb-in).

  21. Connect the air intake tube to the throttle body.
  22. Connect the breather tube to the cylinder head cover.
  23. Connect the IAT sensor connector.
  24. Connect the negative battery cable.

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Engine Oil Pressure Inspection Procedure

Tools Required

KM-498-B Pressure Gauge
KM-135 Adapter
  1. Remove the front, right-hand wheel well splash shield.
  2. Disconnect the oil pressure switch connector.

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  3. Install the adapter KM-135 in place of the oil pressure switch.
  4. Connect the pressure gauge KM-498-B to the adapter.
  5. Start the engine and check the oil pressure at idle speed and engine temperature of 80°C (176°F). The minimum oil pressure should be 80 kPa (11.6 psi).
  6. Turn the engine OFF and remove the oil pressure gauge and adapter.

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  7. Install the oil pressure switch.

    8. Tighten
    Tighten the oil pressure switch to 40 N•m (30 lb-ft).

  8. Connect the oil pressure switch connector.
  9. Install the lower front, right-hand wheel well splash shield.
  10. Check the oil level and fill to the full mark.


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